Maintenance & Reliability

A Plant Maintenance and Reliability Audit identifies aspects that prevent plants from increasing capacity and maximizing productivity. We provide recommendations and action plans to bring each plant to a Best in Class Maintenance facility. In recent years, reliability engineering concepts have been adopted by process industries with significant improvements in financial performance.

For each percentage of availability lost, facilities lose millions of euros due to low production. However, a small increase in equipment reliability converts into an increase in production and substantial increases in revenue, particularly for those products in strong demand (by the magic of incremental margins). Considering the high capital costs invested in the cement industry, increasing reliability results in a high return on investment.

MND Enerji, we provide comprehensive Maintenance and Reliability Audits to cement plants. Analyse the Maintenance and Reliability management systems, preventive and predictive systems, organizational structure and staff, methods and procedures

Benchmark and score your maintenance program against industry Best Practice standards. Best Practices enhance equipment reliability and realized capacity by avoiding unnecessary production interruptions. Production interruption due to lack of equipment reliability increases a unit production cost.

We make appropriate recommendations for improvements, with follow-up audits and consulting services to help with the implementation process

CMMS (Computerised Maintenance Management Systems)

SAP

MAXIMO

Lubrication System Implementation

Vibrational Analysis